Valves are essential for the regulation of fluid flow and to open and close the fluid flow path. Various valves are used in different applications, and they all have their pros and cons.
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A few valves have been discussed in this article, along with their advantages and disadvantages. The working principles and components have also been discussed.
Several components of a butterfly valve include a metallic disc or butterfly disc, an outer body/casing, an actuator, and a positioning plate. A strong seal is made due to the packing. This seal surrounds the stem and protects the stem. The disc is mounted on a rod and stops fluid passing when the valve is closed.
The disc moves depending on the opening or closing of the valve. When the disc rotates perpendicular, the valve is entirely open, and a large amount of fluid can pass through the pipe. A seat is also fixed on the body. This seat gives a proper seal to the body. Most manufacturers provide an additional seal in case the seat gets damaged.
Butterfly valves are widely used for several reasons. Some advantages of check valves are as follows:
There are a few disadvantages of using butterfly valves. They are discussed below:
There are some types of ball valves like flanged, hydraulic, standard, vented ball valves etc. Ball valves consist of a valve stem, a valve seat, O-rings, and a valve housing. The valve seat can either be automatically operated or manually operated.
Ball valves have some significant advantages that make them a part of a variety of applications. Some benefits to using ball valves are as follows:
While ball valves are very beneficial, they also have certain advantages:
A globe valve is a type of valve that is linear motion and used to regulate, stop, and start liquid or fluid flow. You can detach/remove the disc entirely from the fluid’s path or place it in the path of fluid to stop the flow. The disc moves at 90 degrees angle to the seat when the valve is opening or closing.
There is annular space between the disc and the seat ring. This space is produced by movement, and space is removed as soon as the valve shuts off. So throttling is possible when globe valves are used. In other words, flow can be controlled using globe valves.
Fluid can either be above or below the disc. This depends entirely upon the area or application of use. You can arrange the globe valves in a way so that the disc closes against the flow of liquid. When the disc is closed against the fluid flow path, the kinetic energy resists closing and allows the valve to open.
Gate valves shut the inflow and outflow of fluids by the insertion of a rectangular gate to the liquid’s path. A wedge type structure can also block flow. They require very little space in the pipe. When the gate is opened fully, all the fluid can freely pass without the slightest resistance and low-pressure drop. You’ll find that these valves are mainly used with large pipe diameters, and they are simple in design with not so complex construction.
Gate valves have three components called the bonnet, the body, and the trim. The bonnet contains all the moving parts and is attached to the body. The body is usually attached to the body with the help of flanges, screws, or connections. The bonnet is connected to the body with bolts, so it allows effortless cleaning. The trim includes a stem, gate, disc, seat rings, and the wedge.
The three components work in unison to give you the best of results. The working principle is relatively simple. The stem is rotated whenever the handwheel is turned. This results in vertical movement of the gate by the threads. It takes a full 360 degrees turn to close and open the valve. To put in simple words: when the gate is put in the path of fluid, the flow stops. But when the gate is shut back and put in the fluid flow path, the valve closes completely.
Gate valves are simple to understand and have a multitude of advantages. Some of these advantages are stated below:
Gate valves may be advantageous in several areas, but they also have some disadvantages, which may need to be considered. They are as follows:
The body of a check valve features two openings. One opening is for fluids to join. The second opening is so that you can leave the body with the fluids. They are called two-port valves for this purpose.
The speciality of check valves is that they are self-automated and one of the few valves that do not need to be cycled by a human being. They are receptive to flow and take the media’s aid to open their seat and close it.
It is straightforward to have the working theory of the check valves. The valve allows the fluids to flow in one direction, thus preventing their flow in the opposite direction at the same time. The disk’s interior allows the fluids to flow in the forward direction to cause the valve to open. The valve closes when the flow reverses.
Check valves are very beneficial. That is why they are used widely and find room in several applications. Some advantages of using check valves are as follows:
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Explore more:While check valves are very beneficial and have applications in several industries, they also have certain limitations due to which they cannot be used everywhere. These disadvantages are as follows:
Sometimes it becomes difficult to determine whether the valve is closed or open because the moving parts are closed.
Advantages of butterfly valve:
1. Convenient opening and closing, labor saving, low fluid resistance, and can be operated frequently.
2. The structure is simple, the external dimensions are small, the structural length is short, the volume is small, and the weight is light. It is suitable for valves with large diameter.
3. Mud can be transported, and the least liquid is accumulated in the pipe mouth.
4. Under low pressure, a good seal can be achieved.
5. Good adjustment performance.
6. When fully opened, the effective flow area of the valve seat channel is large, and the fluid resistance is small.
7. The opening and closing torque is small, because the butterfly plates on both sides of the rotating shaft are basically the same under the action of the medium, and the direction of generating torque is opposite, so the opening and closing are more labor-saving.
8. The sealing surface material is generally rubber, plastic, so the low-pressure sealing performance is good.
9. Easy installation.
10. Flexible and labor-saving operation, you can choose manual, electric, pneumatic, hydraulic mode.
Disadvantages of butterfly valve:
1. The operating pressure and operating temperature range are small.
2. Poor sealing.
Butterfly valves can be divided into offset plate type, vertical plate type, inclined plate type and lever type according to the structure.
According to the sealing form, it can be soft-sealed or hard-sealed. The soft seal type generally uses a rubber ring seal, and the hard seal type usually uses a metal ring seal.
According to the connection type, it can be divided into flange connection and wafer connection; according to the transmission mode, it can be divided into manual, gear transmission, pneumatic, hydraulic and electric.
TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D
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