Top 10 Metal Forging Companies for Various Industries - LinkedIn

In today’s industrial landscape, finding reliable and high-quality metal forging companies is crucial for manufacturers across sectors like automotive, aerospace, construction, agriculture, and energy. These companies provide critical forged components that require strength, durability, and precision. Whether you’re looking for steel, aluminum, or custom tool forging, working with a reputable supplier ensures safety, efficiency, and cost-effectiveness in production.

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This guide explores ten of the best metal forging companies serving diverse industries, with proven quality, innovation, and performance.

Why Choosing the Right Metal Forging Partner Matters

Forging is a manufacturing process that shapes metal using localized compressive forces, resulting in parts that are stronger and more reliable than those made by casting or machining. Industries like automotive, heavy equipment, and defense depend on forging for key components such as crankshafts, connecting rods, and structural elements.

Partnering with the right metal forging company ensures:

• Access to the right forging materials (e.g., steel, aluminum)
• Compliance with industry standards and tolerances
• Reliable turnaround times and quality assurance
• The ability to scale production based on demand

Now, let’s explore the top names in the field.

Top 10 Metal Forging Companies for Various Industries

1. Asquare Parts Inc. – Precision-Forged Automotive Components

A leading forging company, Asquare Parts Inc. specializes in high-quality forged components for automotive and industrial use. Known for its strict quality control and advanced forging techniques, the company supports clients with custom steel and aluminum forgings, making it a go-to solution for OEMs and aftermarket buyers. As a reliable steel forging company, Asquare delivers on both small-batch and high-volume needs.

2. Scot Forge

Based in Illinois, Scot Forge is a 100% employee-owned business offering open-die and rolled ring forgings. It serves sectors like aerospace, shipbuilding, and energy. Their engineering depth and metallurgical expertise make them a key player among metal forging companies in the U.S.

3. Fountaintown Forge

Fountaintown Forge in Indiana focuses on customized forgings for defense, aerospace, and oil and gas. Known for speed and flexibility, they provide short-run and emergency forging services, specializing in carbon and stainless steel.

4. Alcoa Corporation

Alcoa is globally renowned among aluminum forging companies. It supplies lightweight yet strong aluminum forgings for aerospace and automotive markets. With a history rooted in innovation, Alcoa continues to be a top name in global metal manufacturing.

5. Forge USA

Forge USA delivers top-grade forged components for oil and gas, aerospace, and marine sectors. They offer closed-die forging and are known for machining capabilities that deliver tight tolerances. Their capacity to handle large components makes them a leader in steel forging companies.

6. Bharat Forge (India)

A global player with manufacturing facilities in multiple countries, Bharat Forge offers advanced forging solutions for the automotive, power, and rail sectors. As one of the largest forge steel tools manufacturers, it has a global reach and innovative R&D, giving it a competitive edge.

7. Anchor Harvey Components

A prominent U.S.-based aluminum forging company, Anchor Harvey delivers precision aluminum forgings for aerospace, defense, and medical industries. Their legacy spans decades, and their use of digital forging processes improves consistency and reliability.

8. Canton Drop Forge

Canton Drop Forge has been providing forged steel parts for over 100 years. Based in Ohio, they serve automotive, railroad, and military clients. Their robust capabilities in closed-die forging and heat treating make them a trusted metal forging company.

9. FRISA (Mexico)

FRISA is an international forging leader specializing in seamless rolled rings and open-die forgings. With extensive industry certifications and diverse materials including titanium and nickel alloys, FRISA supports critical operations in aerospace, power generation, and defense.

10. Wichard Group (France)

Wichard is a respected European brand recognized for forging steel tools manufacturing for the marine and industrial sectors. Their precision forging of safety-critical components like shackles and carabiners has set a global quality benchmark.

What to Look for in a Metal Forging Company

When selecting a forging supplier, consider the following:

Expertise in Materials

Ensure the company offers expertise in both steel and aluminum forging to match your specific part requirements.

Industry Certifications

Look for ISO, AS, or IATF certifications to confirm their quality management systems.

Forging Capabilities

The best metal forging companies offer:

• Closed-die or open-die forging
• Heat treatment and machining
• CAD/CAM-based engineering support

Contact us to discuss your requirements of open die forging service. Our experienced sales team can help you identify the options that best suit your needs.

Custom Solutions

Suppliers like Asquare Parts Inc. stand out by offering custom-forged parts tailored to automotive and industrial needs, from small components to large-scale production.

Key Industries Served by Leading Metal Forging Companies

Automotive

Forged parts ensure durability and performance in cars, trucks, and commercial vehicles. Components like connecting rods, axles, and gears are often forged for strength.

Aerospace

With high safety requirements, aerospace components need flawless metallurgical properties — an area where leading aluminum forging companies excel.

Construction & Agriculture

Heavy equipment relies on forged parts to endure stress, pressure, and vibration.

Oil & Gas

Forged valves, flanges, and pressure control components must survive extreme environments, making steel forging companies critical partners in this sector.

Why Asquare Parts Inc. Should Be on Your Radar

With a strong presence in the automotive aftermarket and OEM sectors, Asquare Parts Inc. offers a complete range of forged parts manufactured using advanced steel and aluminum forging processes. Their reputation for quality, customer support, and fast delivery makes them one of the most reliable metal forging companies in the USA.

Whether you're in need of custom parts or bulk production, Asquare provides the kind of consistency and service that helps businesses grow and maintain quality control.

Conclusion

Choosing from among the top metal forging companies can significantly impact your production quality, safety, and long-term costs. From aluminum forging companies supporting aerospace innovation to steel forging companies delivering industrial strength, each name on this list brings proven expertise to the table. Whether you require bulk production or precision-engineered parts, a trusted forge steel tools manufacturer like Asquare Parts Inc. can be the difference between operational efficiency and costly delays.

Open Die Forging

Open die forging can also be known as smith forging and involves the use of dies that are simple in shape and do not encompass the material. It differs from closed-die forging, which involves fully enclosing the workpiece within two dies joined together. Rather, the metal workpiece is hammered or pressed into the desired shape.

Quick links to Open Die Forging Information

• Applications of Open Die Forging
• Materials Used in Open Die Forging
• Process of Open Die Forging
• Open Die Forging Customization
• Benefits of Using Open Die Forging

Applications of Open Die Forging

Open die forging can be used to make larger products (up to 80 feet long and 150 tons) and allows for larger products to be made than any other type of forging. Open die forging is used for high-strength metal pieces and smaller scale production runs. Industries in which the open die forging process is widely used include home appliances, electronics, cement, military, marine, material handling, automotive, aerospace, and medical.

Materials Used in Open Die Forging

Metals that are popular for the open die forging process includes titanium, aluminum, nickel, copper, stainless steel, and carbon steel.

Process of Open Die Forging

In the process of open die forging, a metal workpiece, also called a billet, is heated above the recrystallization temperature, roughly several thousand degrees Fahrenheit. The billet is rested on a fixed anvil and is pounded with a press or a hammer. The force applied by the hammer causes the billet to conform to the anvil and hammer’s shape (or die). This die can be a variety of shapes, including flat, convex, or concave. It may also include a tool to form holes in the workpiece.

The billet typically takes multiple strikes until it takes the shape of the die, requiring the operator to constantly readjust and reposition the workpiece so that the shape is correct. A final product can be made with multiple forged parts. There are some cases where open die forgings can also be used as a pre-forming measure for other machining operations. In order for a product’s performance to be ideal, certain aspects of the open die forging process can be readjusted to achieve a desired grain structure.

Open die forging can be performed hot or cold, and there are three open die forging processes that are commonly used. Each of these procedures fabricates the metal billet into a different configuration, and thus, each process is appropriate for various applications. The first, cogging, or drawing out, involves using a flat or slightly contoured die to compress a billet, causing it to increase in length and decrease its thickness. After a section of the material is compressed, the die is advanced along the length of the billet and compression is performed all over again. This length of advancement is known as a “bite” and is typically 40 to 75 percent of the die’s width. In order to decrease the billet’s width even further, the length of the bite is reduced. One product that is forged using this process is metal fences.

The second technique that is used is fullering. This procedure is often used during manufacturing processes that require several forging operations. Therefore, fullering is implemented to evenly distribute the billet. The fullering process involves an open die with convex surfaces that compresses onto both sides of the billet, deforming it. As a result, the metal flows outward around the sides of the die. There are several benefits of the fullering process, which include giving the product a clean surface finish, lessening the risk of damaging the billet.

The third technique, edging, is also used as a preemptive step to prepare a billet for additional metal forgings procedures. In contrast to the convex dies used in fullering, dies used in edging have a concave shape. The edging dies deform the metal billet by causing the metal to flow inward and conform to the hollow created by both sides of the die, as opposed to fullering, where the metal being forced outward around the die’s edges. This process gets its name due to the procedure being performed on the edges of the billet.

Open Die Forging Customization

Tooling allows for easy customization and the forging of a variety of shapes, such as those which are round, hexagonal, square, and rectangular.

The basic shapes that can be made with open die forging include:

• Pierced Blanks
• Pancake Forgings
• Metal Shells
• Step Shafts
• Mandrels
• Hubs
• Spindles
• Bars
• Beams

Benefits of Using Open Die Forging

Open die forging is more appropriate for creating uniquely shaped products and lower volume production runs due to the required tooling being simpler and lower in cost. Compared to the cast metal method, the pressure applied in open die forging fortifies products and grants them a longer service life. It also improves a product’s grain structure, decreased porosity, and higher density.

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