Is fiberglass good for a helmet?

Author: CC

May. 06, 2024

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Fiberglass or carbon fiber? - NAVCOMM

Fiberglass or carbon fiber?

When buying a helmet you pay most attention to price, painting, accessories to improve comfort, and very rarely to the design and type of materials from which it was made. On the contrary, it should be quite the opposite because in the event of an accident this helmet is the most important protection of the pilot.

A helmet is a critical piece of safety equipment, particularly for airborne sports. When choosing a helmet, the material of the shell is of utmost importance. Two popular materials for helmet construction are fiberglass and carbon fiber. In this article, we will explore whether fiberglass is good for a helmet and how it compares to carbon fiber.

The safety of a helmet largely depends on its ability to withstand impact, its weight, and its durability under various conditions. Both fiberglass and carbon fiber helmets are designed to offer high levels of protection, but they come with different pros and cons.

The material in which the helmet shell is made has a significant impact on its durability, weight, and above all, safety, so our airborne sports helmets are made exclusively of materials offering the highest levels of protection - fiberglass and carbon fiber. For the same reason, we do not have ABS, resin, thermoplastic, or polycarbonate shell in our offer.

Below we present the main differences between fiberglass and carbon fiber, which knowledge will help in selecting the optimum set.

Construction

Manufacturers make fiberglass and carbon fiber helmets in a fairly similar way. The only real differences are the chemical compositions of the solutions used to build the shell. Strands of fibers are gradually built up in layers inside a mold. The manufacturer seals each layer in place with a resin, which is allowed to dry before pasting the next layer over the top. The fibers in each layer run at different angles to each other, creating greater torsional strength between the layers.

Weight

Carbon fiber is significantly lighter than fiberglass. It's common in aircraft, sports cars and military equipment for this reason. A lightweight helmet improves pilot safety because it reduces fatigue. Helmet design is usually a trade-off between the different properties of a material. The lighter a helmet is, the easier it is for the rider to wear, but if it's too light, the strength will be compromised.

Resilience

Fiberglass is a strong and tested material that can provide effective protection. However, compared to carbon fiber it is more brittle and tends to dissipate the impact energy through disintegration. In most cases this is not a problem; The helmet absorbs impact and the pilot is safe. However, when the accident is more complex (which often happens in air sports) and the helmet has to "absorb" several times the impact energy, the fiberglass crust may break prematurely, exposing the user to injury at subsequent stages of the accident. Carbon fiber, with much more flexibility, will better behave in such a situation, providing a higher level of protection.

Thermal expansion

As opposed to most other materials, carbon fiber has a negative coefficient of thermal expansion. This means that it expands when the temperature lowers. This is a desirable quality for applications that have to operate in a wide range of temperatures. For this reason, the helmet is made of carbon fiber much better suited for year-round use than its fiberglass counterpart.

Operating time

Nothing is eternal. During operation, the shell of the helmet is affected by many external factors such as temperature, UV radiation, and moisture. This makes the material from which the shell is made subject to gradual degradation, decreasing its original parameters. In this respect, carbon fiber is much more resistant to "aging" than its glass counterpart. NAVCOMM recommends, depending on the intensity of use, to replace the fiberglass helmets every 3 to 5 years, and carbon fiber at the latest after 7 years.

Price

Fiberglass has always been the cheaper option for airborne sports helmets. Carbon fiber is a "prestige" material and commands a high price tag due to its higher costs of production and manufacturing. In some ways, this reflects the appropriate market for each type. The high-priced carbon helmets are more likely to be purchased by people riding high-performance race-ready machines, which are more likely to be involved in high-speed crashes that would require the additional protection. Fiberglass helmets are more than adequate for those riders on slower machines, more likely to be involved in minor spills.

Finally a very important point

As the DEKRA experts have shown, the gluing or painting of the helmet, due to the fact that the solvents contained in the stickers and varnishes damage the surface of the helmet, can be a reason for a violation of the shell's stability. The same effect results in the execution of additional holes in the shell, for example under the brackets for cameras.

To wrap up, while fiberglass is indeed a good material for helmets due to its effective impact protection and lower cost, carbon fiber offers superior performance in high-impact scenarios, better durability, and lightweight properties, making it suitable for high-speed sports enthusiasts. However, for most casual riders, fiberglass provides more than adequate safety and durability.

If you are looking for more details, kindly visit glass fiber helmet.

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