3 Benefits of Elastomeric Insulation - Distribution International

Fiberglass, Foamglas, perlite, phenolic foam ... and elastomeric insulation? Elastomeric foam insulation was developed in the s as a synthetic alternative to natural insulation materials such as cork. The polymer-based insulating material has become popular over the years to protect the inner workings of buildings. Let’s dig into elastomeric insulation and its many uses across industries.

huamei are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.

What Is Elastomeric Insulation?

Often referred to as rubber insulation, elastomeric insulation is closed-cell foam insulation that provides moisture resistance and long-term thermal performance. It is made from three components: 

• Synthetic rubber blend (e.g., nitrile butadiene rubber or ethylene-propylene-diene monomer)
• Polyvinyl chloride (PVC)
• Chemical foaming agent
  
  

What is unique about elastomeric insulation is that it has strong water vapor permeability, so you do not need a vapor barrier to prevent moisture transfer. 

How Does Elastomeric Insulation Work?

Rubber insulation functions primarily as a thermal insulator. It manages heat gain and loss, as well as condensation control for mechanical systems without losing thermal efficiency. 

This insulation is easy to implement because it does not require an outer protective jacket except in three unique situations:

• During UV ray exposure
• In cases where there is mechanical damage
• In environments with extreme vapor drive 
  
  

As a bonus, elastomeric insulation offers a non-fibrous alternative to internally lining ductwork, making it easier to meet project requirements.

What Are the Applications for Elastomeric Insulation?

Rubber insulation is available in a wide range of shapes and thicknesses — from sheets to rolls to tubes — making it ideal for various uses. For example, elastomeric insulation is commonly used in industrial and mechanical applications, including:

• Refrigeration and chilled water piping
• HVAC components
• Interior and exterior duct systems
• Chillers
• Mechanical systems 
• Solar installations
  
  

Because it’s such a versatile and durable insulation type, elastomeric insulation works to safeguard your systems to operate safely and efficiently. 

3 Benefits of Elastomeric Insulation

There is little worse than insulation that requires lots of in-field cutting and a complicated installation process. Luckily, rubber insulation is well known for how user-friendly it is because it bonds to various surfaces and is easy to install. 

Elastomeric insulation stands the test of time, too. Its performance is not easily compromised because it’s less susceptible to:

• Cracks
• Breakage 
• Material loss 
  
  

Rubber outperforms some of the most common rigid insulation, from cellular glass to polyiso to phenolic foam, and it boasts three major benefits: moisture resistance, air quality control and noise control.

1. Provides Moisture Resistance 

Because of its closed-cell structure — wherein millions of tiny barriers resist liquid migration — elastomeric insulation is highly moisture-resistant. As a result, your systems are protected on two fronts: It minimizes mold risk because of its non-particulating, smooth surface, and it further protects piping and equipment from corrosion under insulation (CUI).

2. Preserves Indoor Air Quality

Going green is a big deal — and so is protecting your workers in an environment where they spend at least eight hours a day. Elastomeric foam safeguards indoor air quality because it:

• Does not contain formaldehyde or fibers
• Has very low volatile organic compounds (VOCs) 
  
  

With this tag team, your operation releases far fewer chemical emissions, making the environment cleaner and safer. 

3. Attenuates HVAC Noise

Far from simply acting as a thermal insulator, rubber insulation packs an extra punch as acoustic insulation for HVAC ducts—despite this being a highly specific application. If your owner project requirements (OPRs) require a certain degree of acoustic performance, closed-cell elastomeric insulation attenuates or reduces airborne and structure-borne sound from HVAC ductwork. Within your HVAC systems, elastomeric insulation effectively keeps fan noise and sheet metal vibration between 250-500 Hz.

Invest in Elastomeric Insulation for Your Project

Elastomeric insulation is an effective go-to thermal insulator for industrial and mechanical applications, from piping to HVAC purposes. Need a solution that provides moisture resistance, preserves air quality and reduces noise? Rubber insulation could be ideal for your operation! 

When insulating pipes, have you pondered whether rubber or foam is better? This question often sparks debates among experts. Each insulation material offers unique advantages and disadvantages.

Choosing the right pipe insulation type optimises energy efficiency. It ensures proper installation and manages insulation costs. Let's explore rubber and foam insulation to determine the best option.

When choosing pipe insulation, consider the project's specific requirements. Determine the desired performance outcomes. This simplifies product selection and ensures appropriate installation.

Popular options are rubber and foam plastic insulation. Rubber insulation is flexible, closed-cell foam made from synthetic rubber. Common formulations are NBR/PVC and EPDM.

Foam plastic insulation is often used on residential and light commercial piping systems. It's commonly referred to as polyethylene, polyolefin, poly, or PE.

Understanding the Basics of Pipe Insulation

Pipe insulation is essential for piping systems. It maintains the desired fluid temperature. Whether hot or cold pipes, insulation minimises heat transfer. It improves energy efficiency and prevents condensation issues.

By understanding pipe insulation basics, you can make informed decisions. You can select and install suitable insulation materials.

The Importance of Insulating Your Pipes

Insulating pipes offers numerous benefits for energy efficiency and longevity. For hot water pipes, insulation keeps heat in. Water remains at desired temperature from boiler to taps/radiators.

This improves comfort and reduces energy consumption and heating costs. For cold pipes, insulation keeps heat out. Pipes carrying cold water/refrigerant don't warm up.

This maintains cooling system efficiency and prevents condensation on pipes. Condensation can lead to corrosion and structural damage.

Types of Pipe Insulation Materials

There are two main pipe insulation categories: closed-cell foam and fibreglass (lagging). Closed-cell foam includes flexible elastomeric foam and polyethylene foam.

Elastomeric foam (nitrile, EPDM) offers superior thermal conductivity, flexibility and durability. It suits a wide range of applications. Polyethylene foam is cost-effective for residential/light commercial uses.

Fibreglass insulation offers good thermal performance in various thicknesses/densities. It suits different temperature ranges and pipe sizes. However, it may lack moisture resistance of closed-cell foams.

When selecting insulation, consider thermal conductivity, temperature range, moisture resistance and fire performance. Evaluate application requirements and material properties for optimal insulation choice.

Comparing Rubber and Foam Pipe Insulation

When selecting pipe insulation material, it's crucial to consider rubber and foam insulation's performance characteristics. By comparing them based on thermal conductivity, durability, moisture resistance, and mould resistance, you can make an informed decision.

Thermal Conductivity

Thermal conductivity measures an insulation material's ability to prevent heat transfer. A lower K-value indicates better thermal efficiency. Rubber insulation typically offers a lower, more thermally-efficient K-value than foam plastic insulation.

Durability and Longevity

Rubber insulation, particularly elastomeric foam rubber, is generally more durable and has a longer lifespan. This increased durability can lead to reduced maintenance and replacement costs, making rubber insulation cost-effective long-term.

Resistance to Moisture and Mould

Moisture and mould can compromise insulation's effectiveness and cause structural damage. Elastomeric foam rubber insulation, especially EPDM (Ethylene Propylene Diene Monomer), stands out for its excellent resistance to these issues.

In contrast, foam plastic insulation may be more susceptible to moisture and mould growth, potentially leading to reduced performance and increased maintenance requirements.

Insulation Performance Characteristics Rubber Insulation Foam Insulation Thermal Conductivity (K-value) Lower, more thermally-efficient Higher, less thermally-efficient Durability and Longevity More durable, longer lifespan Less durable, shorter lifespan Moisture Resistance Excellent, especially EPDM More susceptible to moisture Mould Resistance Excellent, especially EPDM More susceptible to mould growth

By evaluating these key insulation performance characteristics and comparing rubber and foam insulation options, you can select the appropriate material for your application, ensuring optimal thermal efficiency, durability, and resistance to moisture and mould.

Are you interested in learning more about rubber foam insulation? Contact us today to secure an expert consultation!

Advantages of Rubber Pipe Insulation

Rubber pipe insulation stands out as the best insulation material for piping systems. It offers numerous advantages.

Elastomeric foam insulation made from nitrile rubber or EPDM provides superior performance over other insulation materials.

Excellent Thermal Performance

Rubber pipe insulation has exceptional thermal performance. Elastomeric foam insulation has lower thermal conductivity values compared to foam plastic insulation.

This means it provides better insulation and maintains the desired temperature of water inside pipes more effectively. Improved thermal performance translates to increased energy efficiency and potential cost savings on heating and cooling bills.

Flexibility and Ease of Installation

Elastomeric foam insulation can be easily cut to size and fitted around pipes, even in tight spaces or complex configurations. This flexibility allows for a snug fit, minimising gaps and ensuring optimal insulation performance.

The installation process is straightforward, as rubber insulation can be quickly applied to pipes without specialised tools or extensive training.

High-quality rubber insulation, such as Aeroflex® EPDM, offers several other advantages:

• Non-corrosive on metallic piping, preventing damage to the pipes over time
• Higher continuous operating temperature limit compared to NBR/PVC insulation
• Enhanced UV resistance, making it suitable for outdoor applications
• Class O fire performance, ensuring a higher level of safety in the event of a fire

When selecting rubber pipe insulation, consider the specific requirements of your application, such as temperature range, environmental factors, and fire safety regulations. By choosing high-quality elastomeric foam insulation like nitrile rubber or EPDM, you can ensure optimal performance, durability, and ease of installation for your piping system.

Benefits of Foam Pipe Insulation

Foam pipe insulation, especially polyethylene foam, offers several advantages. It's cost-effective compared to rubber insulation. Foam insulation has a lower initial cost, making it budget-friendly.

While rubber insulation provides better thermal performance and durability, foam pipe insulation is lightweight and easy to install. Its flexibility allows it to fit pipes snugly, minimising heat loss.

Moreover, polyethylene foam is moisture and mould-resistant. Being a closed-cell material, it doesn't absorb water easily, reducing moisture-related damage and mould growth.

For light commercial applications like restaurants or retail stores, foam insulation may be suitable. However, for demanding industrial settings, rubber insulation offers better performance and durability.

When choosing between foam and rubber insulation, consider factors like budget, thermal performance requirements, and environmental conditions. Consult insulation experts to make an informed decision balancing cost-effectiveness with long-term energy efficiency.

Factors to Consider When Choosing Between Rubber and Foam

Selecting the most suitable insulation material requires considering various factors. Rubber and foam insulation differ in performance, durability and cost-effectiveness.

When choosing between them, key aspects must be considered. This ensures the best decision for your application.

Application and Environment

The application and environment are crucial factors. Different materials suit specific conditions better.

Rubber insulation excels in commercial and industrial applications. It offers superior thermal conductivity and higher continuous operating temperatures.

Rubber insulation resists moisture and mould well. This makes it ideal for high humidity environments.

Foam plastic insulation suits residential and light commercial applications. Here, environmental factors are less demanding.

Budget and Cost-Effectiveness

Foam plastic insulation has a lower initial cost. But rubber insulation may be more cost-effective long-term.

Rubber insulation's durability and performance reduce maintenance costs. Its moisture resistance and high temperature limit extend lifespan.

Long-term energy savings offset rubber insulation's higher upfront cost.

Compatibility with Existing Systems

Compatibility with existing systems is critical. Chosen insulation must work seamlessly with current setup.

Incompatibility reduces performance and increases wear. Some materials unsuitable for certain pipes, chemicals or temperatures.

Consulting experts ensures compatibility. This prevents issues and optimises performance.

Factor Rubber Insulation Foam Plastic Insulation Thermal Conductivity Lower, more thermally efficient Higher, less thermally efficient Durability More durable, longer lifespan Less durable, shorter lifespan Moisture and Mould Resistance Excellent resistance, especially EPDM More susceptible to moisture and mould Initial Cost Higher initial cost Lower initial cost Long-Term Cost-Effectiveness More cost-effective over time Less cost-effective over time

Evaluating application, environment, budget and compatibility ensures informed insulation choice. This optimises performance, durability and long-term value.

Is Rubber or Foam Pipe Insulation Better?

Choosing the best pipe insulation material depends on your project needs. Both rubber and foam insulation have advantages and drawbacks.

Evaluate factors like application, environment, budget, and performance goals. This will help you select the ideal insulation material.

Evaluating Your Specific Needs

Consider these factors to determine if rubber or foam insulation is better:

• Application: Commercial, industrial, or residential?
• Environment: Temperature, humidity, exposure conditions?
• Budget: How much can you allocate?
• Performance: Thermal efficiency, durability, fire safety?

Assessing these aspects narrows down your options for the best fit.

Consulting with Insulation Experts

Seeking guidance from insulation experts is invaluable for an informed decision. They provide tailored recommendations based on your project's requirements.

Experts offer insights into factors like thermal conductivity, durability, fire performance, and cost-effectiveness. This helps select the optimal insulation material.

Consideration Rubber Insulation Foam Insulation Thermal Conductivity Superior, especially EPDM Good, but lower than rubber Durability and Lifespan Excellent, particularly in harsh environments Good, but may degrade faster Fire Performance Better, with predictable behaviour Good, but less consistent Cost-Effectiveness Higher initial cost, potentially economical long-term Lower initial cost, may require replacement

Weighing these factors and consulting experts ensures you make an informed decision on whether rubber or foam insulation is better for optimal performance, longevity, and value.

Proper Installation Techniques for Optimal Performance

Ensure your pipe insulation performs well by following proper installation methods. Whether using rubber or foam, success lies in thorough surface prep and meticulous sealing of joints. Installing correctly maximises effectiveness, improving energy efficiency and reducing heating costs.

Surface Preparation and Cleanliness

Before installing pipe insulation, prepare surfaces properly. Remove any dirt, grease or moisture that could prevent secure adhesion. Clean pipes thoroughly with a suitable degreaser or cleaning agent. Allow to dry fully before installation. Ensuring a clean, dry surface significantly improves insulation's ability to bond effectively, resulting in better overall performance.

Sealing Joints and Seams

Once insulation is in place, seal all joints and seams to create an airtight, moisture-resistant barrier. Gaps or openings allow heat escape or moisture entry, compromising effectiveness. This can lead to condensation, mould growth, and structural damage. Use adhesives, tapes or sealants designed for your insulation material to prevent these issues.

If you want to learn more, please visit our website class 1 insulation rubber foam.