10 Things to Consider When Buying Amorphous Solar Panel

As the solar industry continues to grow, so do its product offerings. Various alternative solar panel technologies offer some unique advantages over traditional solar panels. One alternative to conventional panels is amorphous solar panels: thin-film solar panels constructed to be bendable while using less material. This article will explain what you need to know about this exciting technology.

Goto KINGSUN to know more.

Like all solar panels available today, amorphous solar panels (a-Si) capture energy from the sun and convert it into usable electricity. These solar panels are made from non-crystalline silicon on top of a glass, plastic, or metal substrate.

Unlike other solar panels, amorphous solar panels don't use traditional cells; instead, they're constructed using a deposition process that involves forming an extremely thin silicon layer on top of a substrate. The thin film interconnects using laser-cut patterns instead of the mechanical connections used in traditional solar panels. This construction allows amorphous panels to be extremely bendable and lightweight while generating electricity.

Because they're lightweight and flexible, amorphous solar panels are often easier and cheaper to install than traditional ones. They're generally not used in rooftop solar arrays due to their low efficiency, but you may be able to fit them on curved surfaces or in smaller spaces due to their flexibility. That makes amorphous panels potentially applicable in unique installation situations. Aesthetically, amorphous solar panels have lower profile designs than traditional panels, making them particularly attractive to those seeking a more discrete design.

Traditional rigid solar panels fall into two categories: polycrystalline or monocrystalline. Like amorphous panels, both polycrystalline and monocrystalline panels are made from silicon. Monocrystalline panels use cells composed of a single crystal for higher efficiency and a premium cost. In contrast, polycrystalline panels come from melted fragments of many silicon crystals and come at a lower price point but are comparatively less efficient.

Because they're so thin, amorphous panels require less silicon, making them more sustainable. Their flexibility also makes them less prone to cracks, one of the most common solar panel defects. Due to the reduced materials and ease of installation, you can also expect amorphous solar panels to cost less than traditional solar panels.

Amorphous solar panels are significantly less efficient than traditional solar panels. Most amorphous solar panels are only about 7 percent efficient, whereas monocrystalline and polycrystalline panels can exceed 20 percent efficiency. This means you'll need much more roof space to get the same output as traditional solar panels.

Every home will have different considerations when comparing solar panels. Because their efficiency is much lower, amorphous solar panels are generally best for those looking to power smaller loads like electronics. They also might be a good choice if you have a roof with a large surface area, allowing for a larger installation. Some experts recommend installations of amorphous solar panels in places like greenhouses or windows. While amorphous solar panels may be cheaper in terms of $/watts, you'll probably save more overall with traditional solar panels because of their higher efficiency. Importantly, if you're considering amorphous solar panels, they'll still be eligible for the federal solar tax credit.

Panasonic, one of the leading solar panel brands, has an amorphous solar cell product called Amorton. You can use these cells in low-light settings – such as in the morning or evening – for indoor and outdoor applications. Panasonic doesn't sell its amorphous solar cells directly to consumers; instead, you can purchase the products that use Amorton from outside retailers.

Amorphous. It’s one of my favorite words in the solar dictionary; meaning without a clearly defined shape or form. When we think of solar energy, we tend to think of traditional photovoltaic panels, which make up the vast majority of solar technology in use today. Though solar panels are the most common form we see, manufacturers are constantly developing alternatives in efforts to lower the cost of solar and to expand its potential uses for situations when traditional panels may not be ideal. In the solar community, some of these alternatives are referred to as “emerging PV.” 

One such alternative to traditional panels that has gained traction is the amorphous solar panel, the most well-developed thin-film solar cell. Amorphous solar panels are thin, flexible solar panels that have the shape and feel of a strip of rubber. The technology has a breadth of potential uses, as well as a lower price tag to manufacture. At this point, however, they’re not quite ready for the common rooftop solar panel installation. We’ll get to why in a moment.

So if you’re searching for the best solar panels, what should you know about amorphous solar panels? Let’s dive in. 

The company is the world’s best 3 kW On Grid Solar System supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

What Are Amorphous Solar Panels? 

Amorphous solar panels use the same silicon-based photovoltaic technology that exists in the common solar panel, but without the solar cell. Instead of the layered crystalline silicon wafers that appear in a solar cell, amorphous solar panels are made from a layer of non-crystalline silicon that is overlaid upon a thin substrate like glass, plastic or metal. The resulting conductive material is extremely versatile; malleable, lightweight and easily cut into unique shapes fit for many applications. 

Though you can find some flexible thin-film solar panels available commercially for installations, amorphous solar panels won’t be as easy to find for a while. But when they are, what could people use amorphous solar panels for?

Applications of Amorphous Solar Panels

Well, their flexibility makes them appealing for a wide range of applications beyond rooftop solar. It’s hard for most of us to think of the potential uses of PV technology when we don’t see it in action just yet. Some of the most common applications of amorphous solar panels will (or already) include powering things like: 

• Outdoor lights
• Small gadgets like portable speakers, solar chargers and e-readers
• Watches and clothing accessories (one of my favorite uses of solar is this hat with a fan built-in)   
• Calculators
• Off-grid buildings or structures with low energy needs
• Windows with transparency gradients

Comparing Amorphous Solar Panels to Conventional Solar Panels

Solar panels come in all shapes and sizes, but the main types of solar panels are monocrystalline, polycrystalline and thin-film (as we mentioned, amorphous solar panels are the most well-developed type of thin-film PV technology). 

Monocrystalline solar panels are what you’ll typically find from the best residential solar installers, as they yield the highest efficiency. Remember: For residential purposes, efficiency is the name of the game. The average home only has so much space on its roof, and you’ll need to maximize every square foot to offset your home’s total energy consumption. That being said, let’s compare amorphous solar panels to more traditional panels.

Advantages of Amorphous Solar Panels

Since amorphous solar panels are so flexible, they’re ideal for unique installations. Solar panels typically weigh around 40 pounds and are, of course, unable to bend, so many solar contractors find it difficult (or dangerous) to install panels on steep, slanted or oddly shaped surfaces. 

For example, here are a couple of roofs where I’d imagine traditional solar panels would be a no-go. 

Amorphous solar panels could theoretically provide a cost-effective, relatively easy-to-install solar solution for these buildings. Plus, their low-profile nature makes for a more sleek look that some customers prefer. However, as we’ll cover next, the low efficiency of amorphous technology means that they would be unlikely to be able to power these buildings as a sole energy source. 

Disadvantages of Amorphous Solar Panels

The most notable disadvantage to amorphous solar panels is that they lack the efficiency to be effective for the average home. The average solar panel intended for residential use lands somewhere between 15% and 20% efficient. The most efficient solar panels will top even 20%, while amorphous solar panels are around 6-7% efficient. In other words, your amorphous solar panels only produce electricity at around a third of the rate of a standard panel. Even with further investment, experts believe the theoretical efficiency limit of amorphous solar is 15%, still below the average solar panel. 

The Future of Amorphous Solar Panels

Because of the low ceiling for amorphous solar panel efficiency, the technology is not attracting massive investment. However, the existing products still hold potential as supplemental sources of energy for buildings, as well as small-scale functions like powering watches, calculators, clothing and more. 

If you’re looking into solar for a residential installation, we suggest reading more about the best solar panels for homes. If you’re looking into DIY solar or small-scale solar, amorphous solar may be a viable option for you. However, amorphous solar panels are still limited in their availability and may be difficult to find. If you’d like to learn where you might find thin-film or amorphous solar panels, contact a solar installation company near you.